Top 5 Ways to Write and Manage Quality System SOPs

From foundational SOPs (those SOPs that tellcompany to define its own projects and goals more
employees how to create other SOPs) to QA SOPseffectively.
and from SOPs that determine analyticalTo determine whether any SOP within the quality
methodologies to safety SOPs, one would assumesystem is specific enough, company reps can contact
that writing SOPs throughout the quality system wouldan FDA representative assigned to their company or
now be little more than a simple science. However, theask an entry level employee to summarize how
FDA continues to hand out 483s and provide warningscertain SOP terms are related to the project goals of
regarding faulty SOPs or employee deviations froma company. SOP writers may find that the company
SOPs on a regular basis. This continuous issue thenSOPs have not been specific enough to maintain
begs the question: How can regulated companiescompliance within the quality system.
create more effective quality system SOPs that3) Justification and Scenarios
employees actually want to adhere to?Writing clear justification for expected changes or
1) Quality System SOPs with Clarity"deviations" that are likely to occur within the control of
Life science companies and other regulatedthe quality system is also essential when writing an
companies may have quality system managementeffective SOP. It is important for employees
personnel that assume that employees choose not toconcerned with a well maintained quality system to
conform with SOPs because employees don't carerealize that it is not the FDA that justifies many actions
about those processes to which they are assigned.within a company but the company's documentation
However, many times the fault lies not with thethat justifies actions.
employees but with the SOPs themselves. ManyIf for instance an SOP is clearly written with valid
SOPs are simply not clear enough.reasons for justifying a particular change then the FDA
Determining the Clarity of an SOPis likely to find the associated changes valid. However,
To determine whether or not a company's SOPs arewithout justification, audits will take longer periods of
sufficiently clear, management should determinetime and 483s may be issued. For this reason it is
whether entry level employees can immediately followimportant to justify in clear writing those changes that
the SOPs they are subject to. If entry level employeesare expected. Some changes will of course be
continually make errors in relation to SOPs, thenunexpected but these changes should be managed
chances are strong that those SOPs need to bewith an effective change control system.
simplified for the more effective management of the4) Well Defined Responsibility
quality system.Those employees assigned to approve whether a
Another way to determine whether or not an SOP ischange is justified enough to be documented in an
sufficiently clear is to hold a company wide trainingSOP must have responsibilities that are clearly defined
meeting regarding the SOPs. An exam may bewithin foundational or change control SOPs.
offered to determine comprehension of SOPs but an5) Document Control within the Quality System
even more effective tactic is for the training instructorSOPs should be consistently controlled so that old
to pay careful attention to the response of theSOP versions are not updated while "current" versions
employees during and after training. If employees lookremain on the manufacturing floor. Regulated
confused, ask questions that don't seem to be fullycompanies should strongly consider automated
answered and exit the training still asking questions,document control systems that provide version control
then the company SOPs definitely need to be clarified.and reporting features. A document control system
2) SOPs Should Define Termsthat can automatically trigger training tasks is also
The specificity of an SOP is also of the utmostvaluable as training meetings need to be scheduled
importance. Specificity requires that all terms that anand planned when SOPs are updated. A document
entry level employee or an FDA investigator might notcontrol system that can be integrated within an
understand the full implications of should be effectivelyelectronic quality system is also a valuable time saving
described. The definitions section of an SOP allows atool for many regulated companies.